SJ55/28 PU弹簧管生产线
SJ55/28 PU spring tube extrusion line
设备配置、技术、价格方案书
Equipment configuration, technology and price proposal
1. 生产线配置清单及技术性能Configuration list and technical performance of production line
一、生产线所需条件及相关要求：Conditions and relevant requirements for production line
1.1 原料及产量: Raw materials and output:
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原料Raw materia |
PU（颗粒料pellet） |
|
生产能力production capacity |
35--55 kg/h （管子大小厚度有浮动according to the diameter and thickness） |
 |
1.2工作条件 （由用户提供）Operating conditions (provided by the user)
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安装尺寸 (M) Installation dimension (M) |
18(长L)×3.0(宽W) × 2.8(高H) |
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温度/湿度Temperature/humidity |
≤40℃, ≤95% |
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电源Power Supply |
3P, 380V, 50 Hz |
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控制线/电缆Control wire/cable |
客户负责从墙面电源到生产线控制柜。The customer is responsible for the power supply from the wall to the control cabinet of the production line. |
|
冷却水软管/管Cooling water hose/pipe |
水供应水池到机器客户计算生产线的数量及需水量The quantity and water demand of the production line are calculated from the water supply pool to the machine customer |
|
润滑油Lubricating oil |
L-CKC220/320中负荷工业齿轮油≈120KG L-CKC220/320 medium load industrial gear oil ≈ 120KG |
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生产线中心高Center height of production line |
1000mm |
1.3能源消耗energy consumption
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该生产线总功率Total power of the production line |
约32KW |
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冷却水（循环水）Cooling water (circulating water) |
≤20℃, ≥0.3Mpa, ～25-35 M3/hr |
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压缩空气compressed air |
0.3m3/min, 0.4Mpa-0.8Mpa |
2、配置及价格Configuration and price
|
序号NO. |
设备名称Equipment name |
数量Amount |
备 注 (380V 、50HZ) |
|
1 |
真空粒料上料机 vacuum granular feeder |
1台1set |
自动吸料Automatic suction |
|
2 |
75KG干燥料斗75KG drying hopper |
1台1set |
|
|
3 |
SJ55/28单螺杆挤出机SJ55/28 single screw extruder |
1台1set |
15KW国产电机15KW domestic motor |
|
4 |
PU管材模具PU pipe mold |
1套1set |
标准管径 |
|
5 |
6米真空浸泡箱6 m Vacuum Soaking box |
1台1set |
|
|
6 |
皮带式牵引机Belt claw tractor |
1台1set |
|
|
7 |
单功位收卷机One position winder |
1台1set |
|
|
8 |
弹簧管制成机 |
1台 |
选配 OPTION |
3、参数及相关性能：Parameters and related performance:
A1、SLG真空粒料上料SLG vacuum granule feeder: 1台1set
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1、主要参数：Main parameter |
|
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电机功率：Motor power: |
1.1（Kw） |
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最大上料能力：Maximum feeding capacity |
100-150（Kg/h） |
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2、设备简介：Equipment introduction: |
|
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主机与料桶采用分别设计，安全方便，独立滤清装置，方便清除积尘。The host and bucket are designed separately, which is safe and convenient. The independent filtering device is convenient to remove dust. |
|
A2、SDG干燥料斗Drying hopper 1台1set
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1、主要参数： |
|
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料斗容量：Main parameter |
75（KG） |
|
加热功率：Heating power |
6.5（KW） |
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风机功率：Fan power: |
0.21（KW） |
|
2、设备简介：Equipment introduction: |
|
|
整体为不锈材质结构，热分布均匀,热置换快。The whole structure is made of stainless material, with uniform heat distribution and fast heat exchange. |
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A3、SJ55/28单螺杆挤出机single screw extruder： 1台1set
|
项目名称Name |
技术参数Technical parameter |
|
|
挤 出 机Extruder |
设计挤出量：Design extrusion amount: |
35---55（KG/H） |
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整机重量：Operating Weight: |
≈800（kg） |
|
|
电动机厂家：Motor manufacturer: |
国产交流电机Domestic AC motor |
|
|
控制方式：Control mode: |
数显高精度温控表按扭式Digital display high-precision temperature control meter button type |
|
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机头与模头法兰盘置方式：Flange mounting mode of machine head and die head: |
法兰方式，螺栓连接Flange type, bolted connection |
|
|
螺 杆Screw |
直径Diameter |
50/28（mm）材质：38CrMoAlA，氮化处理，硬度：HV＞910，氮化层深度：0.4-0.7mm,脆性:2级75 (mm) material: 38CrMoAlA, nitriding treatment, hardness: HV ＞ 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2 |
|
数量Number |
1（根）1 (piece) |
|
|
转速speed |
70（r/min） |
|
|
料 筒Hopper |
加热方式Heating mode |
铸铝加热圈cast aluminium heating ring |
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加热段数Number of heating sections |
4段（4 area） |
|
|
加热功率Heating power |
12KW |
|
|
温度控制范围Temperature control range |
50--300（℃） |
|
|
冷却段数Number of cooling sections |
4段(4 area) |
|
|
风机功率Fan power |
0.37（KW）×4只pcs |
|
|
冷却介质Cooling medium |
风冷air cooling |
|
|
料筒材质Hopper material |
38CrMoAlA，氮化处理Nitriding treatment，硬度hardness：HV850-950，氮化层深度Nitriding layer depth：0.4-0.7mm,脆性:不大于2级 |
|
|
传 动 减 速 系 统Transmission and reduction system |
主驱动电机功率(kw) Main drive motor power (kw) |
15KW国产交流电机15KW Domestic AC motor |
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主驱动电机工作方式Working mode of main drive motor |
交流电机皮带轮连接AC motor pulley connection |
|
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挤出机减速机Extruder reducer |
国产Domestic 型号173減速机 |
|
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主驱动电动机调试方式Main drive motor commissioning mode |
交流变频调速AC Inverter speed regulation |
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电 气 系 统electrical system |
电源空气开关Power air switch |
施耐德电器 |
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所有微型断路器All MCBs |
施耐德电器 |
|
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接触器Contactor |
施耐德电器 |
|
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变频调速器Inverter speed governor |
SINEE |
|
|
|
||
A4、ФPU管材模具PU pipe mold: 1套1set
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管材范围：Pipe range: |
国内标准管径 |
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定径套材质：Material of calibrating sleeve: |
铜材料Copper material |
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定径套数量：Number of calibrating sleeves: |
每个规格1套 1 set for each specification |
A5、真空浸泡箱6M： 6 m Vacuum Soaking box: 1台1set
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1、主要参数：Main parameters: |
|
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定径范围：Calibrating range: |
国内标准管径 |
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箱体材质：Box material: |
304不锈钢 总长6M (304 stainless steel, total length 6M) |
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真空泵功率及品牌：Vacuum pump power and brand: |
1.1（kw）×1 （玉龙YULONG ） |
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水泵功率及品牌：Pump power and brand: |
0.75（kw）×1（台湾源立泵业Taiwan yuanli pump） |
|
|
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A6、皮带式牵引机：Belt claw tractor: 1台1set
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皮带数量：Number of tracks: |
2皮带 Two Belt |
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皮带宽度：belt width |
65（mm） |
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最大牵引力：Maximum traction: |
20000（N） |
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牵引速度：Traction speed: |
1.7-20（m/min） |
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电机功率：Motor power: |
0.75（kw）*2 |
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变频器品牌：Inverter brand: |
SINEE |
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有效牵引长度：Effective traction length: |
600（mm） |
|
|
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A7、单功位收卷机One position winder 1台1set
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1、主要参数： Main parameters: |
|
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结构：Structure: |
气动护盘 |
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收卷：Roll in: |
力矩电机驱动收卷，使盘卷始终处于收紧状态The torque motor drives the winding so that the winding is always in a tight state
|
|
排管：Drain pipe: |
自动排管，使管道收卷时顺序盘卷，美观漂亮Automatic pipe laying, which makes the pipes coiled in order, beautiful and beautiful
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A8、弹簧管制成机
|
1、主要参数： Main parameters: |
|
|
结构：Structure: |
辊式缠绕 |
FOB China.
- Delivery time: The Seller will hand over the goods to the buyer after 45 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment
- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install
Set up :
- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.
Acceptance :
l Equipment that is considered valid must meet the following requirements:
l Specifications and functions of the machine match the content of this contract.
l Electrical, mechanical and control systems run smoothly.
l Run out sample products as required.
l Must have a certificate of quality of the place of production and documents attached to the machine.
ARTICLE 2: PAYMENT METHOD
v The buyer makes payment to the seller in 02 times by transfer to the seller's account.
v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.
v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.
ARTICLE 3: WARRANTY
Warranty period: within 12 months from the acceptance date of the equipment.
During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.
(If the device is faulty by the user or is affected by unintended issues such as
Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)
ARTICLE 4: BUYER'S LIABILITY
1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,
The buyer is responsible for dropping the item at the buyer's address to the correct location
2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.
3 The buyer pays the seller under Article 4 of this contract.
4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.
5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 200USD each day .
ARTICLE 5: SELLER'S LIABILITY
1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.
2 Vendors undertake:
Asian. Ensure time and progress of equipment handover
B. Assurance of quality and content in accordance with agreement requirements.
C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.
