Fully automatic servo high-speed vaccumFormingmachine
We are very honored to quote for you is as follows:
Items are |
Gauge, |
The number of |
The single price (USD) |
The total price USD) |
One |
Fully automatic servo high-speed vaccumForming machine (XG - D) |
one |
62,000 |
62,000 |
Does offer remarks: the offer tax price
Terms of payment.30% deposit in advance, after the completion of the equipment acceptance to pay 65%, the balance 5%will be pay when finish machine.
When the delivery date: after receiving the deposit or start production about 60working days.
Free warranty period of 12 months (except artificial damage and force majeure event, warranty begins after the debugging)
Does place of delivery: the customer designated location
A, design idea
High efficiency, high quality of PET, PS, PP, PC, PVC, HIPS, flocking pieces and plastic sheet can be disposable vacuum plastic molding, design an effective avoid vacuum forming of air leakage phenomenon, pull piece of different length, thickness of the product not divide evenly, thus reducing the forming difficulty high reject rate of products, to ensure that products are qualified.
Second, the product analysis
According to your requirements: molding, sheet, design a vacuum forming of sheet after heating, and USES the top die high-speed power system from top to bottom, assist to complete the design of the size of high vacuum forming.
To improve the production efficiency and products quality requirements.
And suggested to choose the computer precise temperature control of heating system, combined with high precision servo motor to pull, to avoid the product thickness different size error is produced.According to the design requirements for the machine with functions of transverse once every piece of cut off.According to the requirements of your product size precision and the surface glossiness, need an aluminum precision mold.
Third, blister forming machine
Using electric infrared heating system to effective heating of plastic material, temperature control in do not make plastic material completely curing prolapse of state, to move the sheet by pull-tab motor to forming station, start the servo electric actuator system, auxiliary in power module, through the mould with sheet of plastic material vacuum forming, molding products are moved to the feeding platform, after the conveying system work, make a second operation sheet does not move back to offset, a cutting device length according to need to set manually or automatically, complete, blanking, thereby recycling program, high-speed production.
Advantages: fast heating, pull piece of precision, high production efficiency, scrap rate is low, suitable for all blister products and has the certain difficulty.
Four, the equipment
1, the fuselage structure: the machine is 12 welding, make it more solid frame, more pressure in 40 tons.And according to the need in the key parts adopt bolt connection, easy to install, disassembly and maintenance and replacement.
Four guide pillar 2, forming mechanism: the overall design, and cooperate with the cold plated optical axis, coaxial from mould the mold design.Smooth lifting action thereby, achieve lower die with sheet high precision requirements, the design tonnage of extrusion 2 tons, up and down the template is made of 20 mm steel plate, and grinding smooth, die size design and mould size is consistent, mold adopts the whole aluminum cold water circulating cooling mold.
3, feeding system: adopting the large automatic feeding frame, a feeding 50-300 kg/roll, and USES the biaxial alternate locking technology, motor has positive and negative functions, operation is convenient and slice.
, heating part 4: the ceramic brick infrared heat evenly heating, specular reflection heat insulation plate temperature, temperature control adopts digital electronic voltage regulator temperature control system, make the heating zone temperature is adjustable, flexible is more power saving function, so as to shorten the heating time improve production speed.
5, design of electrical control system: USES in PLC program control, super touch screen as human-machine interface, full Chinese /English input straightforward, easy to operate.Equipment installation stop switch, and to provide security for the production.
6, cutting system: adopting active two-way electric cutting design, high precision cutting products.
7, safety protection: blanking off in organic glass cover installation, safety design has effectively prevent operator wrong operation and strayed into dangerous institutions.
8, pull-in system: adopting servo 3 kw motor, precision error within 0.5 mm, can be used in a variety of blister, color printing, printing, blister sheet.
Five, the equipment function
1 state of flat die air float heating function can be realized to keep heating material plane to prevent material heating state thickness uneven because of prolapse
2 ejection device, difficult to demould easily parting, decrease the damage should be parting and scrap of the products.
3 secondary vacuum and vacuum time delay, according to different material in vacuum forming, can be arbitrary control.
4 chain security protection function to prevent misoperation cause damage to the machine.
5 mould machine can adjust the height, shorten the time of the mould, save the manpower cost.
6 from mould balance synchronizer function, improve the service life of equipment, reduce the product scrap rate.
Specifications configuration : 1, the standard specifications
The length of the molding |
680-1220mm |
Apply sheet width |
680-980mm/16in-30in |
Apply sheet thickness |
0.20-2mm |
Forming height |
300 mm (highest) slow fast secondary vacuum forming |
Production speed |
300-500 / hour (according to the model shape and thickness of the sheet) |
Lower die |
5.5 KW servo motor with auxiliary cylinder |
Mold release |
Vertical vibration demould
|
Temperature control device |
Full computer control, electronic voltage regulator stepless adjustment |
Pull the motor power |
3KW |
The power rating of the machine |
120KW(maximum) |
The whole machine normal production of the actual power consumption |
50 kw (according to the actual production) |
The power supply |
Three-phase 380 v, 50 hz (three phase four wire) |
Matching air compressor |
15 kw / 20 HP () by advertisers |
Mechanical dimensions |
(L)8000*(W)2000*(H)2500mm |
The weight of the |
5000Kg |
2、the standard specifications
The name says |
brand |
|
For note |
Vacuum pump |
Germany RIETSCHLE VC150 |
Germany |
150m³/H After 150 m/H pumping speed industrial-grade rotary blade |
spray |
Meiji100 |
Japan |
Two soda monohydrate (Japan Meiji) |
The main electromagnetic valve |
The third generation of chronic kidney disease (CKD) 4 f610 20 510-15 + MVSC - 400-3 e1 series |
Japan |
Pilot operated |
La slice motor |
3KW servo motor, smart output |
CHINA |
3kw (including planetary reducer. Right Angle)INVTCHINA |
Lower die servo drives |
Intelligent servo drives |
CHINA |
5.5KW INVTCHINA |
Intermediate relay |
IDEC - RR2P - U DC24V and springs |
Japan |
And spring |
contactor |
Fuji SC - 03 NC N - 65-5-1 |
Japan |
|
cylinder |
ZHICHENG |
A joint venture |
Germany imported sealing ring |
Hot bricks |