Leading Factory manufactures top-quality PE Pipe Production Line | Cutting-edge technology & exceptional results

PE PIPE PRODUCTION LINE

OG-B315-630mm PE pipe production line (High speed)

Quotation:23070301 dated November 6, 2023

Attn:

Offer prepared by:

Thank you very much for your inquiry. We are pleased to offer you as follows on basis of our general enclosed terms and conditions of delivery and sale.

1. Project evaluation

1.1. General information:

Raw material & formulation	PE resin, All the material should be mixed completely.
Melt capacity	850-1050kg/h (depending upon pipe dimension and reference material)
Central height:	1200mm
Quantity of color stripe	2lines □ 4 lines □ 8 lines □
Machine color	Standard color: RAL7016 (Anthracite grey) RAL9002 (Grey white)
Picture/Diagram of final product

1.2 Pipe species and size list:

O.D.(mm)	SDR11	SDR17	SDR21	Bush	Pin	Calibrator
315	√	√	√	3	1	2
355	√	√	√	3	1	2
400	√	√	√	3	1	2
450	√	√	√	3	1	2
500	√	√	√	3	1	2
560	√	√	√	3	1	2
630	√	√	√	3	1	2
Total				21pcs	7pcs	14pcs

1.3 Main commercial terms

Project	HDPE pipe production line
Payment term	30% as down payment by T/T; 70% by T/T before delivery and after inspection;
Delivery time	70 working days since the date of receiving down payment;
Packing	Wood pallet covered by plastic film;
Warranty period	12 months since date of bill of loading;

1.4 Machine list and Unit price

No.	Name	Qty.	Unit price(USD)
1	Mixing Dryer System 1,500kg	1set	4,000
2	Vacuum loader 1,200kg/h	1set	1,800
3	BRD90/38 single screw extruder	1set	68,500
3	PLC control system(Siemens)	1set	68,500
4	Die head & calibration sleeve	2set	66,000
5	Die head temperature controller	1set	66,000
6	SJ25 Color Stripe Co-extruder	1set	2,000
7	BR-VT630/2/9 Two Chamber Vacuum Calibration Tank	1set	26,500
	Sealing part including seal board and silicon rubber
	Nylon Semilunar Supporter
8	Roller support	2set	1500*2
9	BR-SB630/9 Spray Cooling Tank	2sets	9,800*2
	Sealing part including seal board and silicon rubber
	Roundness device
10	BR-SB630/6 Spray Cooling Tank	1set	8,600
10	Sealing part including seal board and silicon rubber	1set	8,600
11	BR-HC630/3 Six Caterpillars Haul-off	1set	20,000
12	BR-CF630 Chipless Cutter	1set	28,800
13	BR-TB630/9 Stacker	1set	2,200
14	Gravimetric doing system for meter weight(optional)	1set
15	Wall thickness control system(4 positions ultrasonic sensor)(optional)	1set
Total amount in EX Works INCOTERMS 2000
Inland transportation cost to shanghai port(5×40’ GP)			5,000
Packing cost (0.5% of total machine value)
Total amount in FOB Shanghai port, China			256,000

Remark: The cost of test material shall be paid by customer before delivery.

2.1 Technical specification

1. Mixing Dryer System
Motor power:4kW Capacity:1,500kg Dia of barrel:1,500mm Power of air-blower: 0.75kW Heating power: 36kW Inner loading pipe dia.(mm):60mm Material: Stainless steel
2. Vacuum loader
Rated transmission: Capacity:1,200kg/h Motor power: 7.5kW Pipe diameter: Φ50 Hopper : stainless steel Max air volume: 2.5 M³/min
3. BRD90/38 single screw extruder
Screw: Diameter of screw: Ф90mm L/D: 38/1 Material of screw: 38CrMoAlA Surface roughness: Ra≤0.8um Surface treatment: nitrided processing, thickness: 0.6mm, Hardness: 860HV, Polishing Barrel: Material of Barrel: 38CrMoAlA Inner processing: nitrided with thickness: 0.4~ 0.6mm Inside roughness: Ra≤1.6um Heating zones: 6 Heating mode: Ceramic + stainless steel covering Heating power: 50kW Cooling power: 4.5kW Method of cooling: Air blow Driving motor: Motor power: 280kW , Type of motor: AC Brand: Siemens-Beide, China Gear box: Type: Vertical High torque design Brand: Chengbrand, China . Main electric part: Inverter: Yaskawa, Japan ; Air Switch: LG; Relay: Omron; Temperature control modular: Siemens, PLC Siemens controlling system: Series number: S7-200; Chinese and English Menu; Human-machine interface; Siemens Touch screen; Modular temperature controller, precision: ±1℃; Self protective system: Over current protective of motor Over temperature protective of motor
4. Die head & Calibration sleeve

Single layer Qty of die head: 1 set; Bush:1 for each O.D Pin: 5 for each O.D. Calibrator: 3 for each O.D.made of Brass. Internal pipe cooling system design (Air exhaust system for cooling inside pipe from Die head.) Adaptor with pressure sensor Material: Heating power: 45kW, heating zone:26 zones, made of Ceramic; Inside and outside made by 40Cr ,surface inner chrome plating Rolled controlled by motor. Advantage: Ensure PE material well melted. Pipe pressure grade increase greatly. Special design and treatment tunnel, Low melt temperature and high melt pressure.
5. Die head temperature controller

Die head temperature controller: 1.Temperature range: normal temp-250℃, media: JD320 heat conductive oil, 2. Oil pump power: 1.5KW, heat oil flow: 70-80L/min, 3. Motor power: 9kW, hot oil pressure: 0.15-0.20Mpa, 4. Cooling type: (water-oil) indirect cooling, cooling water flow: 80L/min, 5. Temp controlling precision: ±1℃, running mode: PID auto running, 6. Oil tank volume: 15L, oil level control: liquid switch, 7. Protection mode: reverse phase-overload-over temp-stop feeding oil-sensor cut off-BY-PASS loop-over temp automatically cut off, Basic configuration: Taiwan high efficient hot oil pump, Stainless steel electrical heating pipe, Schneider contactor and oil cooler, Multi-functional mould temp controller computer.
6. SJ25 Color Stripe Co-extruder
Screw: Diameter of screw: 25mm L/D: 25:1 Material of screw: 38CrMoAlA. Surface treatment: Nitride processing, Thickness: 0.4~0,7mm, Polishing Barrel: Material of Barrel: 38CrMoAlA Inner processing: Nitrided with thickness: 0.4 ~ 0.7mm Heating zones: 2 zones Heating mode: Cast Aluminum with stainless steel cover Heating power: 1.2kW×2zones Method of cooling: air cooling Cooling power: 0.04kW×2zones Driving motor: Motor power: AC 2.2 kW Output :3kg/hr
7. BR-VT 630/3/9 Double Chamber Vacuum Calibration Tank

Vacuum Tank : Effective length:9,000mm,(two chambers design) Tank material: Stainless steel, Front/Back Flange: Stainless steel, Water level adjustment: Stainless Steel floating ball, Water temperature control: Thermo mechanical expansion valve, Each diameter sealing board and silicon rubber included Water pipeline: Galvanized pipe + copper valve, Water filter size:3",Circulating design, Nylon semi lunar supporter, Cast aluminum cover; Nozzle: High quality ABS. With mechanical vacuum gauge, Vacuum pump: Power: 4kW 2pcs Brand: GuangYi China Water pump:* Power: 11 kW 2pcs Brand: GuangYi China Three direction adjustment:* Forward and Backward : ±1100mm hydraulic driven; motor power:1.1kW Up and down: ±50mm manual screw adjustment; Left and right : ±50mm manual screw adjustment; Vacuum meter: Quantity: 2pcs. Vacuum degree: -0.08Mpa
8. Roller support

Pipe range:125-355mm Design between vacuum tank and spray tank Adjust up and down manually.
9. BR-SB 630/9 Spray cooling tank

Spray Tank: Effective length:9,000mm, Tank material: Stainless steel Front/Back Flange: Stainless steel Water level adjustment: Stainless Steel floating ball, Water temperature control: Thermo mechanical expansion valve, Each diameter sealing board and silicon rubber included, Water pipeline: Galvanized pipe + copper valve, Support can be adjusted up and down. Inside pipe holder: Nylon wheel; Cast aluminum cover; Nozzle: High quality ABS. With mechanical vacuum gauge; Roundness device Water pump: Power:11kW x 1pc Brand: Guangyi, China
10. BR-SB 630/6 Spray cooling tank

Spray Tank: Effective length:6,000mm, Tank material: Stainless steel Front/Back Flange: Stainless steel Water level adjustment: Stainless Steel floating ball, Water temperature control: Thermo mechanical expansion valve, Each diameter sealing board and silicon rubber included, Water pipeline: Galvanized pipe + copper valve, Support can be adjusted up and down. Inside pipe holder: Nylon wheel; Cast aluminum cover; Nozzle: High quality ABS. With mechanical vacuum gauge; Roundness device Water pump: Power:7.5kW x 1pc Brand: Guangyi, China
11. BR-HC 630/3 Six Caterpillars haul-off

Haul Off: Meter coder: 1pc, Max traction force:>55,000N, Max. Speed range: 0.25-12m/min, Effective caterpillar length: 1,800mm, Motor power: 0.75kW x 3pcs servo motor Electric system: PLC control panel Inverter controller: Hitachi Pneumatic pressing, adopts with V type high friction coefficient special rubber blocks
12. BR-CF 630 Chipless Cutter

Cutter: Universal clamping, Motor power: 5kW Max wall-thickness: 70mm Hard alloy blade design, Dia of blade: 230mm Blade material:SKH-51, Blade imported from Korea, Automatic synchronization; Electric system: PLC controlled(Simenes) Soundless cutting with changeable clamps
13. BR-TB 630/9 Stacker
Discharging: Pneumatic Length: 9,000mm

2.2. Spare part list (free of charge)

No	Name	Qty	Application
Mechanical part:
1	Oil seal of high speed axis of gearbox	1pc	Extruder
2	Screw unload tools	1set
3	Heating coil for die head	6pcs
4	Thermocouples (K type)	4units
5	Plug of die head heating	3pcs
6	Plug of thermocouple	3pcs
7	Sprayer	15pcs	Vacuum tank and spray tank
8	Silicon rubber	4M2
9	Seal for cover	10m
10	Water pipe	5m
11	Vacuum gauge	1pc
12	Water pressure gauge	1pc
13	Rubber block	10pcs	Haul-off
14	Solenoid valve	1unit	Haul-off
15	Blade	2pcs	Cutter
16	Air-pipe	10m
17	T connector of air pipe	5pcs
Electrical part:
1	Small contactor	2pcs.	Extruder
2	Small type breaker	2pcs
3	Intermediate relay	3pcs
4	Time relay	1pc	Vacuum loader

3.1 Work condition (provide by customer)

Warehouse/Workshop	Supply of cranes, fork-lifts or other lifting equipment; Mounting materials and tools; Dimension(M): 60(Length)×2.39(width)×3(Height)
Temperature & Humidity	≤40℃, ≤95%
Power supply	Supply voltage: 3×380V+N+PE; Voltage tolerance: +5%/-5%; Control voltage: 24VDC+220VAC; Frequency: 50HZ+-2%
Wire/cables/water hose:	Wires/cables from power supply to control cabinet of this production line are supplied by user; BENK will supply all electrical cables from control cabinet to each machine; Water hose must be supplied by user;
Cooling Water	Inflow temperature T1: ≤20℃, ≥0.3Mpa, ～15~16 M³/hr Outflow temperature T2: T1+5℃; Hardness: 5-8^odH;
Installation power	380kW (the real consumption is only 70%)
Compressor	0.3m³/min, 0.4Mpa-0.8Mpa
Ancillary staff	2 Persons

ARTICLE 1.

FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 50 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment,from the day confirm the sample draw(if have)

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l Equipment that is considered valid must meet the following requirements:

l  Specifications and functions of the machine match the content of this contract.

l  Electrical, mechanical and control systems run smoothly.

l  Run out sample products as required.

l  Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v  First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v  2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

ARTICLE 4: BUYER'S LIABILITY

1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 100USD each day .

ARTICLE 5: SELLER'S LIABILITY

1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine