OG-SJ75/33 PE管（Φ110--Φ160mm）生产线

OG-SJ75/33 PE pipe（Φ110--Φ160mm)extrusion line

设备配置、技术、价格方案书

Equipment configuration, technology and price proposal

1. 生产线配置清单及技术性能Configuration list and technical performance of production line

一、生产线所需条件及相关要求：Conditions and relevant requirements for production line

1.1 原料及产量: Raw materials and output:

原料Raw materia	HDPE/LDPE（颗粒料pellet）
生产能力production capacity	250-300 kg/h （管子大小厚度有浮动according to the diameter and thickness）

1.2工作条件 （由用户提供）Operating conditions (provided by the user)

安装尺寸 (M) Installation dimension (M)	30(长L)×3.0(宽W) × 2.8(高H)
温度/湿度Temperature/humidity	≤40℃, ≤95%
电源Power Supply	3P, 380V, 50 Hz
控制线/电缆Control wire/cable	客户负责从墙面电源到生产线控制柜。The customer is responsible for the power supply from the wall to the control cabinet of the production line.
冷却水软管/管Cooling water hose/pipe	水供应水池到机器客户计算生产线的数量及需水量The quantity and water demand of the production line are calculated from the water supply pool to the machine customer
润滑油Lubricating oil	L-CKC220/320中负荷工业齿轮油≈120KG L-CKC220/320 medium load industrial gear oil ≈ 120KG
生产线中心高Center height of production line	1000mm

1.3能源消耗energy consumption

该生产线总功率Total power of the production line	约150KW
冷却水（循环水）Cooling water (circulating water)	≤20℃, ≥0.3Mpa, ～25-35 M3/hr
压缩空气compressed air	0.3m3/min, 0.4Mpa-0.8Mpa

2、配置及价格Configuration and price

序号NO.	设备名称Equipment name	数量Amount	备注 (380V 、50HZ)
1	1.5P真空粒料上料机1.5P vacuum granular feeder	1台1set	自动吸料Automatic suction
2	75KG干燥料斗75KG drying hopper	1台1set
3	OG-SJ75/33单螺杆挤出机OG-SJ75/33 single screw extruder	1台1set	90KW国产电机90KW domestic motor
4	SJ25/25 单螺杆标色机SJ25/25 single screw color labeling machine	1台1set
5	PE管材模具PE pipe mold	1套1set	Φ110.，125，140，160mm
6	8米真空定径箱8m vacuum sizing box	1台1set	双真空双水泵Double vacuum and double water pump
7	6米喷淋冷却箱6m spray cooling box	1台1set
8	二爪牵引机Two claw tractor	1台1set
9	切割机 cutting machine	1台1set
10	堆料架 automatic folding rack	1台1set

3、参数及相关性能：Parameters and related performance:

A1、SLG真空粒料上料SLG vacuum granule feeder: 1台1set

1、主要参数：Main parameter
电机功率：Motor power:	1.1（Kw）
最大上料能力：Maximum feeding capacity	100-150（Kg/h）
2、设备简介：Equipment introduction:
主机与料桶采用分别设计，安全方便，独立滤清装置，方便清除积尘。The host and bucket are designed separately, which is safe and convenient. The independent filtering device is convenient to remove dust.

A2、SDG干燥料斗Drying hopper 1台1set

1、主要参数：
料斗容量：Main parameter	75（KG）
加热功率：Heating power	6.5（KW）
风机功率：Fan power:	0.21（KW）
2、设备简介：Equipment introduction:
整体为不锈材质结构，热分布均匀,热置换快。The whole structure is made of stainless material, with uniform heat distribution and fast heat exchange.

A3、OG-SJ75/33单螺杆挤出机single screw extruder： 1台1set

	项目名称Name	技术参数Technical parameter
挤出机Extruder	设计挤出量：Design extrusion amount:	250-300（KG/H）
	整机重量：Operating Weight:	≈2500（kg）
	控制方式：Control mode:	数显高精度温控表按扭式Digital display high-precision temperature control meter button type
螺杆Screw	直径Diameter	75（mm）材质：38CrMoAlA，氮化处理，硬度：HV＞910，氮化层深度：0.4-0.7mm,脆性:2级75 (mm) material: 38CrMoAlA, nitriding treatment, hardness: HV ＞ 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2
	数量Number	1（根）德玛吉螺杆1 (piece) DeMaJi screw
	转速speed	1-90（r/min）
料筒Hopper	加热方式Heating mode	铸铝加热圈cast aluminium heating ring
	加热段数Number of heating sections	5（段area）
	加热功率Heating power	28KW
	温度控制范围Temperature control range	50--300（℃）
	冷却段数Number of cooling sections	5（段area）
	风机功率Fan power	0.37（KW）×5只pcs
	冷却介质Cooling medium	风冷air cooling
	料筒材质Hopper material	38CrMoAlA，氮化处理Nitriding treatment，硬度hardness：HV850-950，氮化层深度Nitriding layer depth：0.4-0.7mm,脆性:不大于2级
传动减速系统Transmission and reduction system	主驱动电机功率(kw) Main drive motor power (kw)	90KW国产交流电机Domestic AC motor
	主驱动电机工作方式Working mode of main drive motor	交流电机直连弹性联轴器连接Connection of AC motor direct connected elastic coupling
	挤出机减速机Extruder reducer	国产Domestic
	主驱动电动机调试方式Main drive motor commissioning mode	交流变频调速AC Inverter speed regulation
电气系统electrical system	电源空气开关Power air switch	浙江天正集团Zhejiang Tianzheng Group
	所有微型断路器All MCBs	法国施耐德电器Schneider Electric
	接触器Contactor	法国施耐德电器Schneider Electric
	变频调速器Inverter speed governor	SINEE

A4、SJ25/25 单螺杆标色机SJ25/25 single screw color labeling machine: 1台 1set

	项目名称Name	技术参数Technical parameter
挤出机Extruder	设计挤出量：Design extrusion amount:	1（KG/H）
	整机重量：Operating Weight:	≈300（kg）
	电动机厂家：Motor manufacturer:	国产交流电机Domestic AC motor
	控制方式：Control mode:	数显高精度温控表按扭式Digital display high-precision temperature control meter button type
螺杆Screw	直径Diameter	25（mm）
	数量Number	1（根）1 (piece)
	转速speed	1-12（r/min）
料筒Hopper	加热方式Heating mode	铸铝加热圈cast aluminium heating ring
	加热段数Number of heating sections	2（段area）
	加热功率Heating power	2KW
	温度控制范围Temperature control range	50--300（℃）
	冷却段数Number of cooling sections	2（段area）
	风机功率Fan power	0.06（KW）×2只pcs
	冷却介质Cooling medium	风冷air cooling
传动减速系统Transmission and reduction system	主驱动电机功率(kw) Main drive motor power (kw)	3KW国产交流电机Domestic AC motor
	挤出机减速机Extruder reducer	瑞德森 REDSUN
	主驱动电动机调试方式Main drive motor commissioning mode	交流变频调速AC Inverter speed regulation
电气系统electrical system	电源空气开关Power air switch	浙江天正集团Zhejiang Tianzheng Group
	所有微型断路器All MCBs	法国施耐德电器Schneider Electric
	接触器Contactor	法国施耐德电器Schneider Electric
	变频调速器Inverter speed governor	SINEE

A5、ФPE管材模具PE pipe mold: 1套1set

管材范围：Pipe range:	Φ110---Φ160（mm）
模体材料：Mold material:	优质合金钢High quality alloy steel
芯模、口模：Core mold and mouth mold:	氮化抛光处理、物料接触部分电镀铬处理Nitriding polishing treatment, chrome plating treatment of material contact parts
加热控制区：Heating control area:	4（区area）
加热功率：Heating power:	20（KW）
定径套材质：Material of calibrating sleeve:	铜材料Copper material
芯模：Core mold:	按规格By specification
口模：Mouth mold:	按规格By specification
定径套数量：Number of calibrating sleeves:	每个规格1套 1 set for each specification
配套器件：Supporting devices:	加热圈一套One set of heating ring

A6、ZDT160真空定型箱8M：ZDT160 vacuum shaping box 8M: 1台1set

1、主要参数：Main parameters:
定径范围：Calibrating range:	Φ110---160（mm）
箱体材质：Box material:	304不锈钢总长8M304 stainless steel, total length 8M
上下调节高度：Height adjustment up and down:	50（mm）
左右调节距离：Left and right adjustment distance:	50（mm）
前后移动距离：Forward and backward movement distance:	500（mm）
真空泵功率及品牌：Vacuum pump power and brand:	4（kw）×2 （玉龙集团YULONG group）
水泵功率及品牌：Pump power and brand:	4（kw）×2 （台湾源立泵业Taiwan yuanli pump）
冷却方式：Cooling mode:	ABS喷头雾化喷淋ABS spray nozzle atomization spray
喷淋管路：Spray pipeline:	4条pcs
箱体壁厚：Box wall thickness:	3（mm）
电气系统：Electrical system:	施耐德低压断路器Schneider low-voltage circuit breaker
水位调节方式：Water level regulation mode:	采用不锈钢浮球Stainless steel floating ball
排水方式：Drainage method:	温度和手动控制Temperature and manual control
前后移动电机：Moving motor forward and backward	0.75KW 摆线针轮减速机驱动0.75KW cycloidal pinwheel reducer drive

A7、PLX160水帘式喷淋冷却箱6M：PLX160 water curtain spray cooling box 6M: 1台1set

箱体尺寸：Box size:	6000（mm）
冷却方式：Cooling mode:	喷淋雾化Spray atomization
水泵功率及品牌：Pump power and brand:	4.0（KW）（台湾源立泵业Taiwan yuanli pump）
配套器件：Supporting devices:	法兰和橡胶密封圈Flange and rubber sealing ring
喷淋管路：Spray pipeline:	4（条pcs）
箱体壁厚：Box wall thickness:	3（mm）
箱盖：Case cover:	不锈钢Stainless steel
托管方式：Custody mode:	滚轮Roller

A8、QYJ160二爪牵引机：Two claw tractor: 1台1set

履带数量：Number of tracks:	二爪Two claws
牵引管材规格：Traction pipe specification:	Φ110---160（mm）
履带宽度：Track width:	602525（mm）
最大牵引力：Maximum traction:	20000（N）
牵引速度：Traction speed:	1.7-20（m/min）
电机功率：Motor power:	2.2（kw）*2台set
变频器品牌：Inverter brand:	SINEE
牵引有效长度：Effective length of traction:	2500（mm）

A9、切割机 cutting machine 1台1set

切割管材范围：Cutting pipe range	Φ110---160（mm）
电机功率：Motor power:	3（kw）
控制方式：Control method:	变频控制 variable frequency control
锯片直径：Saw blade diameter:	200（mm）
锯片材质：Saw blade material:	硬质合金锯片 hard alloy saw blade

A10、堆料架 automatic folding rack 1台1set

主要参数Main parameter
堆放架结构：Stacking rack structure:	气动翻料Pneumatic unloading
堆放架长度：Stacking rack length:	6000（mm）
气动卸料，有效保证产品不易受损Pneumatic unloading, effectively ensuring that the product is not easily damaged

FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 60 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l Equipment that is considered valid must meet the following requirements:

l  Specifications and functions of the machine match the content of this contract.

l  Electrical, mechanical and control systems run smoothly.

l  Run out sample products as required.

l  Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v  First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v  2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

ARTICLE 4: BUYER'S LIABILITY

1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 200USD each day .

ARTICLE 5: SELLER'S LIABILITY

1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.