Machine model: Fully servo high-speed blow molding machine LX-4EL
Speed: 4000 bottles/hour (1500ML Beer bottle)
1. Company profile
1.1 company introduction
We wer establish on 2010, specializing in PET auto bottle blow molding machine manufacture. We are a modern high-tech industry which with research and development, manufacturing and independent sales.
Even since establishment, we are committed ourselves to being the most innovative, responsive and reliable partner, providing high quality, efficient and stable machines and services for our customers. With good relationship with world famous brands, we keep innovating our machines and improve the reliability and stability. Over the past years, we have successfully provided solutions and services for customers from over 50 countries and regions around the world.
CHAMPION believes that only our customers achieve sustainably economic success and then we can develop and grow together. We listen carefully to our customers and study their ideas, and then offering them the high quality, customized and flexible machines. Of course, it is far from enough. Here in CHAMPION, we regard every customer as our partners, and provide service, support and advice for factory planning, installation, training, operation and product marketing from an integrated perspective.
1.3 Some of our customers
2. Product introduction
2.8 Standardize spare parts and quality electric components:
Most of our spare parts meet the international production standard. The standard parts are produced in bulk in our CNC machining center and put into use after strictly inspection by our QC department. These high quality standardize parts ensure the stability and reliably of our machines and reduce the maintenance cost. Our motors, PLC, cylinder, solenoid valves, electric parts and blowing valves etc key components are China and international famous quality brands.
4. Main electric component list
No. |
Name |
Origin |
Brand |
Electric/control component |
|||
1 |
Air switch |
France |
SCHNEIDER(TE) |
2 |
Contactor |
||
3 |
Button |
||
4 |
PLC |
Japan |
OMRON |
5 |
PLC expand module |
||
6 |
Power switch |
||
7 |
Servo motor |
YASKAWA |
|
8 |
Servo driver |
||
9 |
Touch screen |
China |
WECON |
10 |
Magnetic switch |
AIRTAC |
|
11 |
Heating module |
Germany |
SEMIKRON |
Valves/adaptor |
|||
1 |
Pre-blowing valve |
USA |
PARKER |
2 |
2nd blowing valve |
||
3 |
Recycle valve |
||
4 |
Pressurize mold-locked motion valve |
||
5 |
Cylinder |
China |
AIRTAC |
6 |
Cylinder control valve |
||
7 |
Seal cylinder |
LK |
|
8 |
Reducer |
PLANETARY |
|
Remarks: all above component are imported with original packaging. Longsun has the right to change the default parameter according to the marketing change or customer special requirement without further notification, a 5% change of the equivalent parameter will be allowable against the marketing trend and the spare parts supply condition!) |
5. OG-LX4 machine main parameter
Item |
OG-LX4 |
|
Main machine |
Maximum Bottle capacity |
2000ml |
Maximum bottle diameter |
Φ116mm |
|
Neck diameter |
Φ18~38mm |
|
Maximum bottle height |
<350mm |
|
Maximum preform height |
<150mm |
|
Clamping stroke |
130mm |
|
Bottom die stroke |
50mm |
|
Bottle pitch |
127mm |
|
Maximum output rate (bph) |
4,000(1.5L Beer bottle) |
|
Number of molds |
4 |
|
Heating part |
Number of heating modules |
5 |
Number of heating lamps |
10 |
|
Number of preform bases |
88 |
|
Electric part |
Voltage |
220/380V |
Frequency |
50/60Hz |
|
Installation power |
130kw |
|
Service power |
40-70% |
|
Air source |
Low pressure |
1Mpa |
Low pressure air consumption |
2m³/min |
|
High pressure |
3.5Mpa |
|
High pressure air consumption |
6m³/min(4000bph, 1.5Lbear bottle) |
|
Chilled water (Water temperature ≤18℃) |
Pressure |
2~4bar |
Flux |
3.6m³/h |
|
Cool water (Water temperature ≤30℃) |
Pressure |
2~4bar |
Flux |
6m³/h |
|
Weight |
G.W. |
Around 7,000kg |
Dimension |
Main machine (L×W×H) |
5600×2400×2600mm |
Preform unscrambler(L×W×H) |
2800×2800×3200mm |
|
Remarks: * 4000bph output rate base on 1500ml, common beer bottle. * High pressure air consumption depends on PET bottle volume, altitude etc. |
6. Quotation and business term. 5.1.Machine model solution: This proposal design capacity is 14000bph. According to the actual situation, we recommend to use CHAMPION high-speed energy-saving blow molding machine: OG-LX4. Quantity: 1 set. 7. Machine dimension layout
PET bottle shaping process drawing
8. Contract performance description
8.1 Machine quality standard In accordance with the requirement of ISO9001 quality system; strictly execute the industry standard and production process.
8.2 Delivery schedule
No. |
Item |
Complete time |
Bottle drawing and order place |
2 days after signing contract and receiving the deposit. |
|
Machine production |
9 weeks |
|
Machine testing |
2 week |
|
Machine FAT and delivery preparation |
1 day |
|
Machine delivery |
1 day |
|
Machine installation |
First week |
|
Water, electricity and air installation(need to cooperate with customer’s engineers) |
||
Machine testing |
||
Trial production |
||
Bottle inspection |
||
Machine acceptance check |
Second week |
|
Operator training, key, technical documents handover |
FOB Guang Dong China.
- Delivery time: The Seller will hand over the goods to the buyer after 60 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment
- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install
Set up :
- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.
Acceptance :
l Equipment that is considered valid must meet the following requirements:
l ü Specifications and functions of the machine match the content of this contract.
l ü Electrical, mechanical and control systems run smoothly.
l ü Run out sample products as required.
l ü Must have a certificate of quality of the place of production and documents attached to the machine.
ARTICLE 2: PAYMENT METHOD
v The buyer makes payment to the seller in 02 times by transfer to the seller's account.
v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.
v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.
ARTICLE 3: WARRANTY
Warranty period: within 12 months from the acceptance date of the equipment.
During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.
(If the device is faulty by the user or is affected by unintended issues such as
Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)
ARTICLE 4: BUYER'S LIABILITY
1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,
The buyer is responsible for dropping the item at the buyer's address to the correct location
2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.
3 The buyer pays the seller under Article 4 of this contract.
4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.
5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 200USD each day .
ARTICLE 5: SELLER'S LIABILITY
1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.
2 Vendors undertake:
Asian. Ensure time and progress of equipment handover
B. Assurance of quality and content in accordance with agreement requirements.
C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.